# Laminate cavities in a board

**URL:** https://foil.zone/t/laminate-cavities-in-a-board/27003
**Category:** Build, Repair & Mod
**Created:** [August 14, 2026, 9:07am UTC](https://foil.zone/t/laminate-cavities-in-a-board/27003 "2026-08-14T09:07:18Z")
**Posts on this page:** 7
**Page:** 1

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### Author: ![Jan12](https://foil.zone/letter_avatar_proxy/v4/letter/j/bc79bd/32.png) [@Jan12](https://foil.zone/u/Jan12)
#### Post date: [August 14, 2026, 9:07am UTC](https://foil.zone/t/laminate-cavities-in-a-board/27003/1 "2026-08-14T09:07:19Z")

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Anyone got best practices to laminate large box sized cavities in foam without too many extra steps?

Last time I first hand laminated the interior.  
Was not great and also takes too long.

Current idea is to fill it out with dry chickpeas or something, like when baking a pie and then do regular vacuum.

But if anyone has a good workflow, I would love a better idea.

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### Author: ![Jezza](https://foil.zone/letter_avatar_proxy/v4/letter/j/dfb087/32.png) [@Jezza](https://foil.zone/u/Jezza)
#### Post date: [August 14, 2026, 9:47am UTC](https://foil.zone/t/laminate-cavities-in-a-board/27003/2 "2026-08-14T09:47:55Z")

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Are you talking about laminating the battery cavity in a board?  
The method all the manufacturers use is to use a reverse mold. That way the finish of the box perfect and doesn’t require post touch up…

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### Author: ![Jan12](https://foil.zone/letter_avatar_proxy/v4/letter/j/bc79bd/32.png) [@Jan12](https://foil.zone/u/Jan12)
#### Post date: [August 14, 2026, 2:36pm UTC](https://foil.zone/t/laminate-cavities-in-a-board/27003/3 "2026-08-14T14:36:46Z")

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> [@Jezza](#):
>
> Are you talking about laminating the battery cavity in a board?

Yes

It’s for a one off, so mold is probably too much trouble.

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### Author: ![JasminRM](https://foil.zone/user_avatar/foil.zone/jasminrm/32/16688_2.png) [@JasminRM](https://foil.zone/u/JasminRM)
#### Post date: [August 14, 2026, 2:53pm UTC](https://foil.zone/t/laminate-cavities-in-a-board/27003/4 "2026-08-14T14:53:25Z")

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Hi,  
See if this concept works for you. A separate pod made of prepreg carbon to insert in the board, where the battery case is inserted.

 ![1000026267](https://foil.zone/uploads/default/original/3X/c/4/c4fe864ba896338f8c12ef6ab9c837cf7a1acd83.jpeg)  
 ![1000025871](https://foil.zone/uploads/default/original/3X/0/f/0f52c6138ef648f4c478a59a3e29f9e3bbaed5ca.jpeg)

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### Author: ![Jezza](https://foil.zone/letter_avatar_proxy/v4/letter/j/dfb087/32.png) [@Jezza](https://foil.zone/u/Jezza)
#### Post date: [August 14, 2026, 2:58pm UTC](https://foil.zone/t/laminate-cavities-in-a-board/27003/5 "2026-08-14T14:58:19Z")

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> [@Jan12](#):
>
> It’s for a one off, so mold is probably too much trouble.

Yeah the ceapest is to just vac bag down. An alternatice to get a good finish on the base is to vac back a piece of polycarbonate down. I did this on one board and then you get a nice smooth base. I didn’t care about the sides being rough.

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### Author: ![Jan12](https://foil.zone/letter_avatar_proxy/v4/letter/j/bc79bd/32.png) [@Jan12](https://foil.zone/u/Jan12)
#### Post date: [August 14, 2026, 5:27pm UTC](https://foil.zone/t/laminate-cavities-in-a-board/27003/6 "2026-08-14T17:27:17Z")

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> [@JasminRM](#):
>
> See if this concept works for you

Looks like a piece of art.  
Wish I could justify doing it that way.

Reality is, its just another idea thats likely not going to work half as good as I think it would.

So for now I just need a way to get the fibres to the wall without too many extra steps. Would love to do just a two step procedure, Top + Bottom, without any intermediate steps for the cavity.

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### Author: ![Joka](https://foil.zone/letter_avatar_proxy/v4/letter/j/7feea3/32.png) [@Joka](https://foil.zone/u/Joka)
#### Post date: [August 14, 2026, 10:10pm UTC](https://foil.zone/t/laminate-cavities-in-a-board/27003/7 "2026-08-14T22:10:22Z")

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I build a box with several pieces  
, Ilaminated each piece with poor man’s vacuum and glued them together later.  
Then put them inside my board
