Hello again Everyone.
I have now read through the whole thread and there’s really good dynamic going on!
TL;DR Do not cut, split. Bricked lift battery replacing data port. Parts list and wiring diagram included.
parts I have sourced:
ODU data port G11K0C-P08LFG0-0000, this is the receptacle on the battery or the brain in the board
ODU data plug S11K0C-P08MFG0-5000, this is the both ends of the data cable and one end of the charger cable
generic automotive connector, charger to board data cable - I haven’t taken that one apart so no wiring details. https://www.mouser.com/ProductDetail/TE-Connectivity/776273-1?qs=VZ9FDhhp7SmYiN6cNJ9wsw%3D%3D
I used a portion of CAT6 to make a replacement data cable up, you need 5 cores.
00 stands for nothing goes there
Opening the battery pack, my advice is do not cut it. The mating surface of the top and bottom shell is grooved so split it open and it can easily be resealed and reused. No power tools needed, takes 10 minutes tops.
Small hammer and chisel, my nizzle.
Reason for opening my first battery, it bricked for no apparent reason. Wouldn’t wake up, wouldn’t charge, wouldn’t ride It was fairly new and was replaced under warranty but they won’t core them nor take them back at all, left alone repair them. I found nothing in there that could explain the bricking and didn’t dwell over too much. I’m more of a hardware kind of guy…
Second battery opening is because of a corroded data port I wanted to replace, a pin corroded and broke off inside the port. I sourced replacement parts with ODU. The battery had recently been used so it is assumed the BMS was fine.
The battery was near fully charged.Once opened the green lights kept going as normal. I disconnected the data connector from the BMS, still green lights. It only further opened an open circuit so no real surprise but I felt pretty good at that point.
To reach the back nut of the connector I had no choice but the remove the relay. I repaired and refitted the connector, refitted the relay and now the battery is bricked. I feel I must have triggered a fail safe. If anyone has plans to open a battery now I’m interrested in the voltage reading of the V sensor atop the relay.
Should have 3D printed a 19mm thin wall socket instead… that’s what I’ll do next time
I didn’t find a reset procedure in the thread but others have thought of it. Any leads on that or a way to do a hard reset?
For those of you who tried or understand the BMS more in depth could a complete power cycle of the BMS reset it?
Thanks.