Firefly Hip Mounted Foil Assist Build

Hey everyone,

After months of tinkering, soldering, and plenty of trial-and-error, I finally finished my own DIY foil assist and got it out on the water this week. I’d built a Gen1 style FD before, and was contemplating an integrated board build. Midway, I changed my mind after I saw the first pics of the Duotone assist (and also seeing SkyRama’s vids).

Having the weight on the hips is a no brainer. You barely feel the weight at all and your board is light, and there’s no drag! Thought I’d share a few highlights for anyone going down the same rabbit hole. Special thanks to @nekitesurfing for passing on his knowledge.

:gear: Setup:

  • Motor: Saite 6384 (140 KV)
  • ESC: Flycolor X-Cross HV3 160A
  • Battery: Two 6S3P packs in series (12S total) built from Molicel P45B 21700 cells
  • Wiring: 0.2 mm copper busbars + QS8-S anti-spark connectors
  • Prop: FD 3 Blade Prop
  • Control: Maytech V3 remote
  • Box: Alu box and custom 3D printed components
  • Harness: RideEngine

:battery: Performance:

  • Pulls cleanly to take-off
  • Alu box acts as a mega heat sink
  • Runs strong until ~20-25 % battery
  • I’m getting roughly 1h30 min of mixed riding
  • No shoulder/ back/ hip fatigue wearing the box on the hips, unlike a backpack. It’s amazing!

Learned the hard way that half-plugged QS8s = smoke :sweat_smile:

Here’s some pics I clicked during the build. changed the name from Firefoil to Firefly midway too.





Cheers!

7 Likes

Hey, that looks really cool!
Can you show a picture of the leash mount? How did you attach the leash on the box / harness?

1 Like

Thanks! Just printed some TPU inserts and glued them into the harness with Stormsure. Then used some Velcro to fasten it to clips I designed and printed for the box. These clips go into the rails of the box. My leash is just a length of Dyneema with a short bungee paracord. That hoops onto a buckle on the harness.



Which alu box is that?

Nice build!
How is the motor controller connector working? Can it disconnect when crashing or by accident? Would it damage the controller when disconnected under water?
What cable are you using?

Extruded aluminium box, off Ali Express 180*70mm M11

1 Like

Made a custom connector, vacuum fit with 3 O-rings. Needs to be pushed in just right for it to make a strong vacuum which holds it in place. Strong enough to need some solid force to pull apart. Detaches under really strong load (like a massive crash). Works great so far.

ÖLFLEX® CLASSIC 400 P; 3G2.5mm2; unshielded; 300V,500V; Cu


4 Likes

Really nice and clean build!

Is the Vesc in the batterybox, or is it the red part seen on the mast mount?

Thanks. It’s in the battery box. The red strip on the mast is a latch for the motor pod.