Heavy is bad. It’s easier to separate them and then use a luggage cart at the airport or something. Baggage handlers and the check in agents don’t seem to like heavy bags.
I haven’t travelled with boards in a long time though.
Definitely pack your foil into a large suitcase as it will damage your board.
Pack the board(s) into your travel bag. If you want to cushion your boards you can wrap in bubble wrap or I use pipe insulation on the rails as repairing a ding on the deck or bottom is easy when abroad. Repairs on the rail are more difficult.
Lots of airlines limit the number of boards per bag so better to read the fine print. We once had 4 short boards in a board coffin and the limit was 2 and they wanted to charge use for 3 board bags. The charges have no rhyme nor reason. I got charged $300 for the same bag going when returning my wife got charged $100.
Anyway, definitely pack foil set up in a suitcase and try to make your board bag as light as possible.
I put my board in its own surfboard bag and then pack the mast and rest of the foil stuff in a duffel bag with everything wrapped in bubble wrap and cardboard with all my clothes packed around for padding. Somehow the board gets new damage every time I fly with it no matter how hard I try to wrap or protect it. The surfboard bag’s zipper got ripped off by the TSA this last trip.
Little known trick that I learned from kiting forums. Most airlines let golf clubs travel free. Get a big hard golf club case and a cheap set of clubs, then pack the rest of your shit in there with them.
i can fit one SUPfoil…a pronefoil…a GoFoil mast and a paddle in a bag…comes in at just about 49 lbs…winds and tools go.in another bad with lota of padding…
but i cant get away from the 100$ per way surfboard bag fee on hawaiian air…that darn GoFoil mast will not fit in any suitcase now
matter how big of one i use