Anyone here tried a resin printer for a propeller? I am using an FDM and I can get decent results but still need to sand and paint to get a perfect finish. In tests I have the layer lines even from 0.1mm hurt performance.
Seems a resin printer with the right structural resin could be a win.
Or just go alu print from craft cloud/pcbway. Less than 20€ per blade at craftcloud… unless you already have the printer, that would make the most sense?
Thankyou. Problem for me is those services are too slow turnaround and for making iterations gets expensive too.
I didnt think fdm would hold up very well but in my fixed blade design so far nothing broke! Mind you it took me a while to gte the printer parameters and slicing so its good enough.
I have resin printed a few in the past. They come out really nice but you have to find the right resin. Most tough or strong resins are slightly flexible to make the part more durable. This flexibility makes the blades deform under load and vibrate.
I did print a few with a cheap abs like resin that lasted for a while. The problem was they would fail inconsistently. One might last 3 hours and another might last 50 hours.