Foil assist Japan

Well, what I decided to try is a patch antenna from the quadcopter remote control + a flexible antenna from the radio station, which I will lay under the bottom and bring to the nose. Do you think this will work?

Everything works. Today, I started for the first time on my carbon board. Due to the fact that the antenna is quite short, the start was difficult. The antenna panel under the box is not secured in any way, it is simply pressed by the body itself, the clamping force is sufficient.
I ordered a cable with an RP-SMA connector, I will lay it under the bottom and bring the antenna to the bow…


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That should do the trick.

The unit looks good. Do you notice any flex in the 3D printed housing?

Surprisingly, no. Today I made quite sharp turns and did not feel that the hydrofoil was wobbly. My batteries are inserted quite tightly, perhaps this also affects the overall rigidity.
I was also pleased that the cooling turned out to be effective. I used three batteries in a row - two MAX analogues and one Sport without any symptoms of overheating.

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Forgot to mention that the controller I’m using is FLYCOLOR X-CROSS 160A, which is glued with glue consisting of equal proportions of thermal paste and UHU epoxy resin to the back cover of a burnt SQESC 12200.

@rttn Thank you for details of your project!
Can you elaborate on this latch - details how to do it? It will be usefull for my above the board box project
image

@Hebie
Here is a post about my order of Molicel cells from Alibaba seller. Ordered twice and will do it again.
'Foil Drive Assist, DIY - #961 by lishine

I’m using something like this https://www.amazon.com/Adjustable-Release-Various-Trailer-Toolbox/dp/B0CG616KV5/ref=sr_1_295?crid=2V5YTJUPXE2YV&dib=eyJ2IjoiMSJ9.rdS9a3JNwZpHAXYthRzM3IQm-zW4i0BdYsx_eGsOkKRXSFYRz4gm-2zcXBzeyVrs1SJbbOFU7DnH4QmyYrE-JEf7WeUImPWXplxkHms82OSL9vzjSzZQYLFPcr2KqmDmTlaWPj8VNMObcSbR8BsYuA.I1hSMOW1SdEDDVbvjOMyIegXR5sc-toa_HITxEUICsE&dib_tag=se&keywords=latches&qid=1721514353&sprefix=latche%2Caps%2C225&sr=8-295

During these two days I rode a lot on the foil assist. On Armstrong carbon boards, on an inflatable board with a carbon deck, and I can say that for reliable communication you only need two small antennas from a quadcopter and a piece of cable. In the next version of the case, I make a special recess for an external antenna.


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Thanks.
But the devil is in the details.
What latch you find reliable, is there really a spring, are the holders 3d printed or metal embedded or really the latch parts are screwed…


Okay, here’s the latch that’s in place now. I’ve used several different ones and haven’t found the devil other than some rusted and others didn’t. There is a spring, the latch is screwed with M3 screws to the fused brass inserts.

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Thanks.
It has to be SS.
Did you consider 3d printed, like:

https://www.printables.com/model/235269-latch

No, I haven’t considered it. I would definitely prefer a steel latch.
Watch the Foil Drive video on proper latch operation. Their fiberglass reinforced molded nylon latches break, and you’re talking about 3D printing…

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Thanks! these FD latch videos are really useful, I didn’t know they exist!

Found some cheap with lock or with a spring on Ali and Ebay.

The silicon ring for motor connector - did you molded it or bought it?

I am also having issues with RF on carbon board and curious about your solution but I don’t quite understand— are you using both internal and external antenna with both connected to the receiver?

From what I am reading it seems that for a 3D printer, I can print in PETG, PLA or PLA+ and then wrap it in carbon. Sand it for a few hours and then it should be ready. Or outlay more for an enclosed 3D printer to print in ABS & polycarbonate.
I decided not to purchase a 3D printer during the sales because I do a fair bit of fibreglass/carbon repair and thinking about sanding 3 small foldable propellers does not interest me very much.
Foil drive used Formlabs Rigid 4000 resin for their blades and brackets.
I have seen a few threads where some people have printed in PLA+ and had no issues.
Kind of stumped. I used third-party 3D printer services before for PA12GB Glass Beads and it was on the pricey side. Has anyone had any success with a Chinese print farm with Formlab printers (any chance of sharing the contact with me)? Or advice on going ahead with a non-enclosed 3D printer and how I can print without having to wrap in carbon but still be durable enough not to constantly be checking for cracks or replacing props?

I get props and hubs printed in nylon12 by Zelta 3D in Singapore. Price is good and so are shipping rates to Australia. I don’t touch them after printing but you can lightly sand if you want.

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I’ve printed a few efoil props with JLC3D. They’re China based, prices and shipping (at least to the USA) are pretty good and they have lots of printing options. I tried MJF, which a nylon powder based print. Also tried an SLA print in nylon as well. Both turned out really nice, very stiff and hard compared to FDM prints I’ve had. However I when I hit some weeds last month and also crashed into a sand bar with one of these props it chipped, so they clearly have limits to their toughness that isn’t hard to reach. They have a slight grit to the surface that can be sanded down a bit if you want, probably not necessary but easy to do.

I ended up getting a Flashforge Adventurer 4 which is a bit of an older printer. Along with the regular filaments, it can print in ABS, ASA, and TPU. I investigated some 3d printing places but I think this way will work out cheaper in the long run and of course, there is a much bigger learning curve ahead of me. I think I might also have found a source for the batteries but now I see that Molicel is going to release a P50B which takes the capacity from 4000 mAh (P42A) up to 5000 mAh.
which is 25% more than the current assist. Thinking I might wait a little while to see what the price is going to be.

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The Ampace JP40 seems like a good option. Highest score for high current in Mooch’s testing

Deal here:

Thanks for the news.
But the data in picture is incorrect.
Actual continuous current - 50A.

Same internal resistance as 45b.
It’s price when it will be available is twice that of 45b , which got reduced in price recently.
50b has +11% capacity, but twice the price.