StretchPod - TPU printed single piece mini pod

I’ve had this idea for a while, a one piece TPU printed minipod for a foil assists. After a fair bit of copying and selling of the Strap On Pod, i’ve decided to put this version on my website to keep people and companies honest.

First 10 downloads are free if you give me some feedback, then only $10AUD after that - might cover the rolls of TPU i spent iterating on this.

A few people have printed it so far, works pretty good, simple, and i think as close to integrated as you can get. Not designed for quick on and off like the strap, but with tape etc i dont think many people are doing that. Works with any mast, I just need the chord length to generate the file.

The design could be used for 65161 as well, if there is demand i’ll make one up.

More details here: https://zerotow.com.au/products/stretchpod





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There’s another guy selling units like this. Was that a copy of this or did you copy some of his stuff?

Is there? I’ve never seen one - do you have a link?

Edit: The slickpod? The one I posted above quite a it different. Have a look at the sample STL and put it though a slicer to see how it works.

This looks like it will work much better than the “existing” designs.
Excellent idea.

Not sure when I will get around to try it and there are a few things I would change for myself. For example the cable guide ist not how I would do it for my 3 seperate motor cables.

Also not sure how practical this will be for you to adjust this for every mast.

I personally would probably use at least 3 different ones regularly (Axis alu and Axis HM at two different chord lengths).

So I guess I will just take your sample and do the changes myself.

I’ve made the design completely parametric, so can run a python script and in 2 minutes have as many variants as needed, all outputted with unique file names in one folder. The trailing edge of most masts are so similar, so no other changes are really needed. It’s designed around a 12mm thickness mast. If the mast is thicker then just stretches outwards without affecting the bolts at the back.

It would be a bit nightmare for a company to make this and sell this design because you would need so many variants, so an adjustable strap is better in that situation. But if you have access to a printer I think this is the way to go.

The motor bolts are side loaded in slots inside the nose cone before putting it on the mast, and then tightened via almost self sealing 1mm holes in the front of the pod using a ball nose screw driver. No plugs needed. Excuse the print quality didn’t have time to dry the filament.



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can you not have a thinner stap section?

I forgot chord in my order, but I use axis masts at the moment

You could have a thinner strap, but the wider it is the more grip it gives and you can make thickness less, it’s 1.3mm thick at the moment.

It also makes a nice filleted transition to the pod like the carbon integrated masts.

I have received the files yesterday thanks. I look forward to printing it and will share the results :+1:

Cool - did you get the file with all of the chords in it?

I received mine a few days back. In general I think it’s a great idea. For my Code Foils mast the shape of the pod would need to be changed though as I am unable to push the pod all the way into the back side of the mast. Theres a gap of almost one cm left, even after pushing hard. As a result, the chord I would have to use is much bigger than the actual chord of the mast at that height.

Easy to adjust - send me some photos and I can look into it

I would be interested in trying this for my 14mm f one mast.
I tried to order a free version, but looks like the code had reached the limit.

Hey this looks awesome. Sorry if this is an obvious question, but will this fit the flipsky 6384 motor?

It’s a good question! I printed one and realized it’s not (yet?!) suitable for my 6384 Ali motor. I think flipsky has the same screw spacing

The foil drive uses a 27mm x
20mm pattern (might be slight different but that’s what I measured at.

Can do a Flipsky version, in the middle of moving house and have a ton of Boogie work to get done as well so might take a few days.

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I have the file and TPU ready to go but also use the aliexpress 6384 120kv motor that is pretty popular on here. The file is going to need some work to be compatible. I don’t know if you will have a chance but if you do, here is the spacing for this particular motor.

The concept and design looks grea.

Thanks,

James

oh sorry, i didnt know… i thought the flipsky and duav screw placement was the standard one. I would also highly appreciate it!

Hi, it says - This discount has reached its usage limit :slight_smile:
Any chance for template for Axis Alu mast please. The cross section can be taken from here: Baseplate to Mast Angled Shim for Axis 19mm Mast by walter - Thingiverse

Hi @Strongarm

I hope this is helpful. This is an stl for the 6374 AliExpress motor. This has the same hole pattern and attachment shape as the popular 6384. Do you think you could amend your file to work with this?

Thanks,

James

I’ve updated with files for the 30mm PCD for a Flipsky. A bit more work is need to make it work with the 44mm bolt spacings as it creates lots of interference. It uses the Foildrive cut out so this could be optimised a bit as well.

Also added a back part to the cable guide and adjusted the cut line.

Anyone that’s got it through the site should have got the updated file with all the chords in it in 1mm increments.

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