Very nice but it had a question, i never built a pack yet , i have everything do it but I prefer to go with nese modules just to be on the safe side …
i really like your terminal wires
a reason why you didn’t use insulated paper ring on the + side ?
why did you choose to double voltage and just a part of amp ? , on my built with nese module the copper strip hook amp between cells (8p) , then a single connection for voltage raise ( proven to hold more then 200a)
I would have double the strip this other way ( I might be wrong …)
I dont use those rings cause: the cells already have a plastic insulation, and additional a heatshrink. Never had trouble with Bikepacks or esc8 packs. Using a good spotwelder with enough A doesnt really heats the weld up.
I do not recommend to solder LiIon cells. That can end up pretty dangerous.
Sorry, the second Question i dont understand.
I doubled the current path (s) with 2* 10 * 0,2mm Nickel, and added 1 strip 7 * 0,15 to make the connection for parallel , as far there is almost no current.
Watch out an look close, its an unusual pack, maybe you confound s and p?
I was planning to built my pack like this one , but I would have double the P ( like the 7mm)
May be using 27mm strip ( 2x 5p) then 10mm each row (s)
I may be wrong be I was look at my pack (nese) I always through I was more important to double P then S
You have to double there, where the current is flowing.
The pack would work even without the p-stripes, they are only for balance charging.
And these packs couldnt be welded with 27mm stripes.
These packs are 6s. Look at the Terminal, there you can see 2rows with 5cells. These are all parallel (10). In serial with next 2 rows in serial with next… and so on
Yes, thats only, so spread the current equal to all 10 cells.
I could have doubled them too, but its 2mm² Nickel, and each cell has direct path to terminal wires, thats ok.
In the middle the Nickel has to take the current from 2 parallel cells, thats the reason i doubled there
I’m really liking the look of this! What is that pink material? I will probably end up building my own board. Any information would be greatfully received.
Its just usual XPS, used for thermal insulation (house basement)
125 * 60 * 14cm
You can get them in various thickness, i was looking for 16cm thickness, but i would have to order a whole pack, so i only got the 14
The thickest part of the board ist now 9,5cm
150cm long, 55cm wide.
Very nice design but why a vertical wall only on the right hand side of the front part ? Rigidity ? It stops water going backward and supposed to cool the motor down.